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Air Separation plant (Oxygen Plant)

This plant is widely used in the fields of steel melting, paper making, chemical industry and medical usage.
In 1983, we have exported one set of 150Nm3/h. Since that, a number of 13 complete sets were exported to the world market. One of them, the biggest one is 10000Nm3/h, The exporting series are: 50Nm3/h, 150Nm3/h, 1000Nm3/h, 1500Nm3/h, 3000Nm3/h, 6000Nm3/h, 10000Nm3/h, 28000Nm3/h.
The air is only the material used in the plant. The main products are Oxygen and Nitrogen (gaseous and liguid). If argon tower matched, the argon will be got.

Purity:

Oxygen (O2) 99.5%
Nitrogen (N2) 99.99%
Argon (Ar) 99.999%

If the customer doesn't need high purity of Oxygen (purity 90%-93%), we suggest you to use PSA (pressure Swing Absorber) Oxygen Genoration plant. This plant is also widely used in the fields of electric furnace steel-smelting, Nonferrous metal smelting, Fertilizer producing gas, Industry heater combustion-supporting, Casting cupola, Rich oxygen iron-smelting, Oxygen evaporating-bleaching-block liquid oxygenation in papermaking industry, using the waste water oxygen aeration & activated-sludge to deal with industrial waste water and city sewage, Used in all kinds of oxygenations, coal vaporation ozone generation, naphtha decomposition & carbon block in chemical industry, Ferment industry, superdensity feeding fish, lron-oxygen cement in cement industry, Refractory brickmaking, Class processing.

For storage and long distance transportation of liquid oxygen of liquid nitrogen, we cn supply liquid tank and liquid tank with truck.

These series plants are producing the pure oxygen and nitrogen from the air with a method of medium pressure cycle and cryogenic refrigeration i. e. first product the liquid air using the medium pressure recitrocating expansion engine, then in the cold box, the liquid air is rectificated into gas oxygen with a purity of 99.5% and gas nitrogen with q purity of 99.99% by means of their different boiling point. These plants also can produce a bit of liquid oxygen and nitrogen, and medical oxygen after changing some parts, if any.

Model KZON150/600 can be matched a unit of argon device with a capacit of 3 MN/H with a purity of 99.999%.

These plants are particularly suitable to the chemical. electronic. metallurgical. mechanical and synthetic fibre industries and the medical treatment.

Flow Sketch For Small Size Air Separation Plant

1. Air Filter 7. Heat Exchanger Άς
2. Air Compressor 8. Turbo Expander
3. Refrigerater Unit 9. Rectification Column
4. Molecular Sieve Purifier 10. Subcooler
5. Electric Heater 11. Oxygen Storage Balloon
6. Heat Exchanger Άρ 12. Oxygen Compressor
13. Oxygen Filling System
10000NM3/h Oxygen plant ran in India

Specifications
Model KZON
-50
/100
KZON
-50
/100-2
KZON
-50
/100-1
KDN-50
/14Y-1
KZON
-20
/100
KZON
-150
/600-A
KNOZ
-150
/550-B
KZON
-150
/600-C
Throughou
NM3/h
330 330 330 400 >330 960 960 960
GO2 Output
NM3/h
50 50 50 . 20΅«30 150 150 150
GN2 Output
NM3/h
100 100 100 50 100 600 600 400
LN2 Output
l/h
    10 14 <10      
GO2 Purity
%O2
99.5 99.5 99.5   99.2 99.5 99.5 99.5
GN2 Purity
%N2
99.99 99.99 99.999 3PPmO2 99.999 99.99 99.999 99.95
LN2 Purity
%N2
    99.999 3PPm
O2
99.999      
Pressure GO2 (MPa) Normal Pressure   0.0392 Normal Pressure
GN2 (MPa) Normal Pressure 0.7(G) 0.55(G) Normal Pressure
LN2 (MPa)   Normal pressure 0.7(G) 0.55(G)  
Starting
time (h)
8 9 20 8 8-12 8-12 8-12
Working
Period
3 6΅«8 3 6
Power
consumption
KW.h/m3O2
1.1     0.95 0.95  
Total
Weight
(Kg)
11700 12610 12483 11180 13080 ΅«37000 ΅«39000  


Major Components
Model KZON
-50
/100
KZON
-50
/100-2
KZON
-50
/100-1
KDN-50
/14Y-1
KZON
-20
/100
KZON
-150
/600-A
KNOZ
-150
/550-B
KZON
-150
/600-C
Throughou
NM3/h
330 330 330 400 >330 960 960 960
GO2 Output
NM3/h
50 50 50 . 20΅«30 150 150 150
GN2 Output
NM3/h
100 100 100 50 100 600 600 400
LN2 Output
l/h
    10 14 <10      
GO2 Purity
%O2
99.5 99.5 99.5   99.2 99.5 99.5 99.5
GN2 Purity
%N2
99.99 99.99 99.999 3PPmO2 99.999 99.99 99.999 99.95
LN2 Purity
%N2
    99.999 3PPm
O2
99.999      
Pressure GO2 (MPa) Normal Pressure   0.0392 Normal Pressure
GN2 (MPa) Normal Pressure 0.7(G) 0.55(G) Normal Pressure
LN2 (MPa)   Normal pressure 0.7(G) 0.55(G)  
Starting
time (h)
8 9 20 8 8-12 8-12 8-12
Working
Period
3 6΅«8 3 6
Power
consumption
KW.h/m3O2
1.1     0.95 0.95  
Total
Weight
(Kg)
11700 12610 12483 11180 13080 ΅«37000 ΅«39000  

11m3 cryogenic liquid lorry

E-mail: zmec@zmec.com


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